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API 579-1/ASME FFS-1(API 579)

Standards & Compliance
mechanicalstructural

Definition

Fitness-For-Service standard — provides quantitative engineering assessment procedures for evaluating flaws, damage, and degradation found in pressurized equipment. It covers assessment levels (Level 1 screening through Level 3 detailed analysis) for general metal loss, local thin areas, pitting, blisters, weld misalignment, crack-like flaws, creep damage, and fire damage.

Context

Applied when inspection finds conditions that deviate from the original design basis. API 579 assessments determine whether equipment can continue to operate safely, needs repair, requires derating, or must be retired. It is the technical basis for run-or-repair decisions.

Examples

  1. A Level 1 API 579 assessment confirms that a locally thinned area on a pressure vessel shell is acceptable for continued service at the current MAWP.
  2. A Level 3 finite element analysis per API 579 determines that a crack-like flaw in a nozzle-to-shell weld requires repair before the next turnaround.

Applicable Standards

  • API 579-1/ASME FFS-1
  • ASME BPVC
  • BS 7910

Related Terms

Fitness-for-Service(FFS)

An engineering assessment methodology used to determine whether equipment with identified flaws, damage, or degradation can continue to operate safely and reliably for a defined future period. FFS evaluations quantify the remaining structural capacity of degraded equipment using the procedures in API 579-1/ASME FFS-1, considering the specific type and extent of damage relative to the design margins.

Remaining Useful Life(RUL)

The estimated time from the present until an equipment item reaches a condition where it can no longer perform its intended function safely and must be repaired, replaced, or retired. For static equipment, RUL is typically calculated from the current measured wall thickness, the minimum required thickness, and the corrosion rate. For rotating equipment, RUL may be estimated from degradation models fitted to condition monitoring data.

Minimum Required Thickness(t_min)

The minimum wall thickness required by the applicable design code to safely contain the operating pressure at the design temperature, considering the allowable stress of the material, weld joint efficiency, and applicable code margins. This is the absolute minimum thickness for pressure containment — below this value, the equipment exceeds its design basis and must be retired, repaired, or de-rated.

API 510

Pressure Vessel Inspection Code — covers in-service inspection, repair, alteration, and rerating of pressure vessels. It establishes requirements for maintaining the integrity of pressure vessels after they have been placed in service, including inspection intervals based on corrosion rates and remaining life calculations.

API 570

Piping Inspection Code — provides requirements for the inspection, repair, alteration, and rerating of in-service metallic and fiberglass-reinforced plastic piping systems. It covers inspection practices for maintaining the mechanical integrity of process piping, including determination of corrosion rates, remaining life, and inspection intervals.

Where this appears in Reliatic

This concept is used in the Reports module.