The Batch Reality
Why traditional RBI models fall apart in chemical manufacturing.
Dynamic Batch Correlator
We don't assume a steady state. Reliatic maps your process history against your mechanical limits to find the hidden 'Cumulative Damage' that standard yearly audits miss.
Honest Compliance.
Compliance isn't about checking a box; it's about having the proof. Reliatic generates a mathematical audit trail for every asset, making EPA/OSHA audits a non-event.
Immutable Audit Logs
Every data change is logged with a timestamp and user ID. No 'ghost' updates.
Deficiency Closure Tracking
We don't just find problems; we track the mandates until they are physically closed.
Direct Regulatory Export
Generate compliance dossiers for your specific jurisdiction in seconds.
Hydraulic Reliability Is Not a Maintenance Issue
High-pressure hydraulic systems—reactor cooling circuits, high-pressure washing systems, hydraulic presses, and injection skids—fail differently to static pressure vessels. Fatigue, contamination, and seal integrity dominate, not corrosion-driven wall-loss.
Fatigue-Driven Failure Modes
Hydraulic hoses and fittings fail under cyclic pressure loading—not wall thinning. Standard RBI corrosion models flag them as low-risk while fatigue accumulates invisibly.
Configure cycle-count based inspection triggers. Reliatic tracks operating cycles as an asset parameter and fires inspection events when cumulative fatigue reaches configurable thresholds—independent of time-based or corrosion-based schedules.
Contamination & Seal Degradation
Hydraulic fluid contamination (particulate, water, chemical) degrades seals and valve internals faster than any corrosion mechanism. Standard inspection programmes miss this entirely.
Reliatic supports fluid analysis findings as inspection records. Particulate counts, water content, and acid number results feed the risk score for hydraulic circuit assets—tying maintenance history directly to reliability metrics.
Shared-Boundary Risk
A hydraulic system failure often doesn't damage just the hydraulic circuit—it releases pressure into process streams or trips safety-critical controls. The consequence model must capture cross-boundary impact.
Asset hierarchy and dependency mapping allow hydraulic systems to be linked to process assets they interact with. A hydraulic failure consequence flows through to the connected process CoF, giving a true system-level risk picture.
Relief & Accumulator Testing
Hydraulic accumulators and relief valves require periodic set-point verification and pre-charge testing. These are often tracked in isolation from the system risk profile.
First-class support for relief device management: configured relief pressure, actual test results, as-found vs as-left records, and automatic inspection scheduling based on demand count or time elapsed.
Specialty Chem requires Specialist Tools.
Let's rebuild your integrity program around your actual production cycles, not just the calendar.