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ReliaticAsset Integrity Governance

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Governed decision support for asset integrity, risk, and audit-ready industrial operations.

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Every Module Solves a Real Problem

Reliatic ships 29 modules across eight capability groups. Start with Foundation and add what your program actually needs — every module shares the same tenant isolation, audit trail, and escalation engine.

Foundation

4 modules

Asset Registry

One register. Full history. Zero blind spots.

Centralized register for every vessel, pipe, and rotating component. Full configuration change history with attribution, bulk import via CSV/Excel, custom metadata per asset type, and complete audit trail from commissioning to decommission.

Asset Hierarchy & Lineage

Navigate from site to individual CML — see how risk propagates upward.

Multi-level hierarchy: Site → Unit → Equipment → Component. Parent-child relationship mapping with dependency tracking. Impact analysis showing how component-level failures propagate to system-level risk.

Inspections

Digital inspection workflows — from assignment to finding to close-out.

Structured inspection workflows with digital finding capture, thickness reading logs, technique recording, and NDE evidence attachment. Every inspection is linked to its governing RBI assessment and regulatory requirement.

Actions

Every corrective action tracked, assigned, and escalated until closed.

Action tracking with named owners, due dates, and approval gates. Overdue items are flagged and escalated in-platform when deadlines pass. No finding gets silently closed — every state transition is logged with actor, timestamp, and rationale.

Risk Intelligence

5 modules

Most usedAdd-on

Risk Intelligence Hub

Risk matrix + register in one place. See every asset's risk position at a glance.

Rank equipment by failure probability using API 581 PoF × CoF scoring. Risk matrix visualization maps your entire fleet. Register tracks all identified risks with ownership and status. Governance events fire automatically when thresholds are breached.

API 580/581Add-on

RBI Planner

Inspect what matters first — risk-ranked intervals instead of the calendar.

Risk-Based Inspection planning per API 580/581. Prioritize inspection intervals by PoF and CoF per active damage mechanism. Inspection intervals recalculated from current risk data on each planning cycle. Full traceability from risk score to inspection decision to regulatory evidence.

Corrosion & CML

Corrosion circuits, CML strategy, UT history, and remaining-life basis.

Define corrosion circuits and assign CML strategies per circuit. Track UT thickness readings over time with degradation rate calculation. Remaining life estimates drive RBI interval recommendations. Full confidence basis for each CML measurement point.

Inspection Strategy & NDE

Technique selection, coverage basis, and NDE evidence — all defensible.

Formally record inspection technique selection rationale, coverage basis, and examiner evidence. Attach NDE records to inspection assessments. Inspection effectiveness scoring feeds back into PoF calculations. Regulatory defensibility for every technique choice.

Risk Acceptance

Formally accepted risks with justification, approver, and expiry date.

Time-bounded risk acceptances with immutable decision records. Approver identity, written rationale, and expiry are permanently logged. When an acceptance expires, the risk reopens automatically and the responsible party is notified. No silent deferrals.

Failure Analysis

4 modules

FMEA

Fleet-wide failure mode analysis with RPN scoring and governed review.

Failure Mode and Effects Analysis with Severity × Occurrence × Detection (RPN) scoring. Fleet-wide view across all failure modes. Threshold-based escalation — critical RPN scores trigger governance events. Full review trail per failure mode.

RCA & FRACAS

From failure event to root cause to corrective action — governed end-to-end.

Failure Reporting, Analysis, and Corrective Action System (FRACAS) with structured Root Cause Analysis (RCA) workflows. Every failure event is logged, investigated, and linked to corrective actions with closure verification. Recurrence patterns surface across your asset fleet.

Lessons Learned

Turn incidents into governed institutional learning — not forgotten reports.

Structured review sessions that convert failure events and near-misses into searchable lessons. Lessons link back to originating FRACAS records and forward to corrective actions. Closeout reports are generated automatically from the structured review data.

Lessons Library

Searchable institutional memory — find the lesson before repeating the failure.

Searchable knowledge base of all lessons with taxonomy, recurrence pattern detection, and reusable recommendations. Cross-module linkage — lessons connect to risk decisions, failure modes, and change records. Institutional knowledge that survives personnel turnover.

Reliability

3 modules

StatisticalAdd-on

Reliability Analytics

Weibull, MTTF/MTBF, B-life — turn failure data into inspection strategy.

Weibull distribution fitting (beta, eta, B-life percentiles), MTTF and MTBF calculation per equipment class, and B10/B50/B90 life prediction. Compare reliability curves across asset classes. Identify wear-out failure modes early and quantify inspection interval sensitivity.

Monte Carlo Simulation

P10/P50/P90 availability forecasting with 10,000-iteration confidence ranges.

Monte Carlo simulation with configurable iteration counts (1,000–100,000). Exponential, Weibull, and lognormal failure/repair distributions. Series system modeling with standby spare redundancy. P10/P50/P90 availability percentile ranges for capacity planning.

Financial Modeling & LCC

Turn reliability data into capital decisions with NPV and LCC evidence.

Lifecycle cost analysis with NPV, sparing breakeven economics, and side-by-side comparison of reactive vs. preventive vs. condition-based maintenance strategies. Sensitivity analysis (tornado charts), what-if scenario modeling, and CSV export for management presentations.

Governance

5 modules

ImmutableAdd-on

Decision Journals

Every risk decision permanently recorded with rationale — tamper-proof.

When an inspector accepts a risk, extends an interval, or overrides a recommendation, the decision is logged with approver identity, written rationale, and timestamp. Cryptographic hash chain — records cannot be modified or deleted after creation. Pull complete decision history for any asset in seconds.

Compliance Engine

Stop spending two weeks preparing for an audit.

Compliance evidence is generated automatically as your team works — every risk assessment, inspection finding, and mitigation action produces a structured, exportable record. Pre-built templates for API 580/581, ISO 31000, IEC 60812, NORSOK Z-008, and 21 CFR Part 11.

Management of Change

No change executes without formal review, approval, and a permanent record.

MOC Register for formally tracking, reviewing, and approving changes before they happen. Multi-level approval workflows with named approvers and deadline enforcement. Attachment management with include-in-report flagging. Print-ready audit packages for every change record.

Turnaround Planning

Bundle outage scope, deferrals, and findings into a governed shutdown plan.

Link inspection findings, RBI recommendations, PM schedules, and deferred actions into a structured turnaround scope. Deferral governance — every work order deferred from a shutdown requires a documented justification and approval. Execution window tracking with scope change management.

Program Health Monitoring

Monitor the health of your integrity program itself — before the auditor does.

Track program-level KPIs: percentage of assets with current risk scores, overdue action rate, average time to close findings, expired waivers. Data quality scoring identifies gaps in your asset register. Proactive gap closure before external audits.

Maintenance

2 modules

Maintenance Schedules

Preventive maintenance schedules with compliance tracking and overdue alerts.

Define recurring PM tasks by asset class, assign to responsible parties, and track compliance against schedule. Overdue tasks escalate automatically. Link PM tasks to asset records so maintenance history is part of the full asset lifecycle view.

Spare Parts Inventory

Spare parts tracking with reorder alerts and usage logging per asset.

Spare parts register linked to critical assets. Minimum stock level thresholds trigger reorder alerts. Usage logging per maintenance or inspection event. Identify spares tied to high-criticality assets to prevent stock-out during forced-outage response.

Reporting

3 modules

Reports & Audit Packs

One-click audit evidence packages — no manual compilation.

Pre-built report templates for inspection summaries, risk assessment exports, MOC registers, and compliance evidence packets. Custom report builder for non-standard outputs. All reports are timestamped, versioned, and linked to source records.

Executive Overview

Multi-facility risk KPIs for leadership — one view across all sites.

Comparative KPIs across facilities: risk score distribution, inspection backlog by site, overdue action rates, and program maturity scores. Board-ready reporting without manual data compilation. Every metric traces back to its source records.

AI Assistant

Data hygiene checks and failure mode suggestions powered by AI.

AI-powered asset data quality analysis that identifies incomplete records, inconsistent categorization, and missing risk scores. Failure mode suggestion engine recommends FMEA entries based on asset type and process conditions. Reduces onboarding time and improves data coverage.

Integration

3 modules

Integrations & API

Outbound webhooks, REST API, and CSV/Excel import for your existing systems.

REST API and webhook-driven event architecture. Push events downstream when thresholds are breached or mitigations are approved. Data import from CSV/Excel with visual column mapping and validation. Designed for integration with CMMS, ERP, and historian systems.

Enterprise SSO

SAML and OIDC identity providers for enterprise-scale user provisioning.

Configure SAML 2.0 and OIDC identity providers for governed enterprise authentication. Automatic user provisioning based on group membership. Role mapping from IdP attributes. Supports Okta, Azure AD, Google Workspace, and any standards-compliant IdP.

Data Import Wizard

CSV and Excel bulk import with visual mapping and validation.

Upload your existing asset register, inspection history, or risk assessment data and map columns to Reliatic fields. Validation rules catch data quality issues before import — duplicate tags, missing criticality scores, and malformed dates are flagged for review.

Module Tiers

Foundation

Included in all plans. Asset Registry, Inspections, Actions, and Data Import form the operational backbone.

Add-on

Modular capability suites — activate what your program needs. Risk Intelligence, Failure Analysis, Reliability, Governance, and Maintenance.

Enterprise

Multi-facility scale, executive analytics, SSO, and AI-powered data enrichment for large program operators.

Not sure which modules you need?

Get a 30-minute scoping call. We will map your regulatory requirements, damage mechanisms, and program maturity to a specific module configuration.

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