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Risk-based inspection platform

Stop Reacting to
Asset Failures.

A governed integrity backbone that turns every risk decision into auditable evidence. Quantify risk, enforce inspection intervals, and prove compliance — before the regulator asks for it.

No credit card required. Or contact sales for enterprise scoping.

API 580/581 alignedConfigured to your facility

Built on the standards your auditor expects.

Verifiable methodology alignment.

API 580/581
Risk-Based Inspection
PoF x CoF quantitative ranking
ISO 31000
Risk Management
Governance framework and audit trail
IEC 60812
FMEA Methodology
Severity, occurrence, detection scoring
ISO 55000
Asset Management
Asset lifecycle and audit trails
How It Works

From asset register to audit evidence

Five steps. One governed workflow. Every action traceable to the asset it protects.

01
Register Assets

Every asset in your register — one source of truth.

Import from CSV, Excel, or your existing CMMS. Every vessel, pipe, heat exchanger, and rotating component gets a unique tag with full metadata lineage — material, MAWP, installation date, corrosion allowance, and location hierarchy.

02
Score Risk

API 580/581 PoF × CoF — every asset ranked automatically.

Score probability and consequence for each damage mechanism. The risk matrix updates in real time. Assets that breach configured thresholds fire governance events with named owners and deadlines — no one has to remember to check.

03
Plan Inspections

Risk-ranked inspection intervals replace the calendar.

High-risk assets get inspected sooner. Low-risk assets get justified extensions. Inspection windows are calculated per active damage mechanism — not per a fixed annual schedule. Every interval has a documented, risk-based rationale.

04
Log Findings

Every finding linked, assigned, and tracked to closure.

Capture findings digitally with location, severity, measured wall thickness, and NDE evidence. Each finding immediately creates a corrective action with a named owner and deadline. Overdue actions escalate automatically — nothing gets lost.

05
Prove Compliance

One click. Complete audit evidence. Hash-chained.

Every risk decision, inspection finding, and mitigation action produces a structured evidence record automatically. When the regulator asks for the decision history on V-2041, you pull it up in seconds — not days. Cryptographic hash chain proves it was never modified.

01 / 5Demo data
Asset Detail — V-2041
Equipment Tag
V-2041
High pressure separator · Train 2
Active
Asset Type
Pressure Vessel
Material
SA-516-70
MAWP
142 bar
Design Temp
350°C
Install Date
2011-03-14
Manufacturer
Dorman Long
Corr. Allowance
3.0 mm
Criticality
High
Imported from SAP PM · Last verified 2026-03-30

The Integrity Gap

Most organizations fall somewhere between no system and a patchwork of disconnected tools. The gap between what you know about your assets and what you can prove to a regulator is where risk lives.

Without Governed Risk Management

  • Risk decisions made verbally and never recorded
  • No traceability between inspection findings and follow-up actions
  • Audit preparation takes weeks of manual evidence gathering
  • Equipment failures that could have been predicted from existing data
  • Regulatory citations from inability to demonstrate decision rationale

With Spreadsheets & Manual Processes

  • Risk matrices exist but are static snapshots that go stale
  • Inspection schedules tracked but disconnected from risk scores
  • Audit trails depend on who remembered to update the file
  • Version control is a folder of dated copies — which one is current?
  • Knowledge lives in individuals, not systems — turnover erases institutional memory

With Reliatic

  • Every risk decision is recorded with who made it, when, and on what evidence
  • Inspection findings automatically update risk scores and trigger follow-up workflows
  • Compliance reports generate from live, auditable source data
  • Degradation trends surface before they reach failure thresholds
  • Institutional knowledge is embedded in the system, surviving personnel changes

Not a CMMS. A Governance Layer Above It.

Your CMMS tracks work orders. Reliatic governs the risk decisions that determine which work orders matter. Three engines, one governed workflow.

Risk-Based Inspection

Rank every asset by failure probability and consequence. Let the math set inspection intervals — not the calendar.

API 580/581 quantitative risk assessment with PoF x CoF scoring. The platform calculates optimal inspection intervals per damage mechanism, fires governance events when thresholds are exceeded, and generates the evidence trail your auditor expects.

FMEA & criticality analysis

Identify failure modes before they become incidents.

IEC 60812 failure mode analysis with severity, occurrence, and detection scoring. RPN calculation ranks every failure mode by criticality so your team addresses the highest-consequence risks first — not the loudest ones. Re-assessments trigger automatically when mitigations close.

Reliability Engineering

Predict when equipment will fail. Quantify the cost of waiting.

MTTF / MTBF
Mean time calculations
Weibull
Failure distribution analysis
Monte Carlo
Probabilistic availability
LCC / NPV
Lifecycle cost & sparing economics
Reliability Engine

Real calculations. Not dashboard decoration.

Every calculation is traced, auditable, and linked to governance decisions. When an inspector asks how you derived the inspection interval, the answer is one click away.

Weibull analysis — V-2041 shell corrosionDemo data · IEC 61649
Shape (Beta)
2.8
Wear-out failure mode
Scale (Eta)
8,760h
Characteristic life
R(t) at 6,000h
70.7%
Survival probability
Reliability R(t)Operating hours
6,000h
02,0004,0006,0008,00010,000
Component reliability matrixDemo data
TagComponentMTTFMTBFEventsStatus
V-2041Shell (CO2 corrosion)8,760h6,420h7Watch
P-1205AImpeller seal4,380h3,890h12Critical
HX-3010Tube bundle17,520h15,200h3Normal
C-4001Tray internals26,280h24,100h2Normal
P-1205BBearing assembly6,570h5,840h9Watch
Demo data, not customer records · All values in operating hours
Governed inspection workflow

Every decision recorded. Every action traced.

From risk assessment to inspection execution to corrective action close-out — every step produces immutable audit evidence. No manual reconciliation, no spreadsheet drift.

When the auditor arrives, the evidence is already there: hash-verified decision records, timestamped inspection findings, and a complete chain from risk score to work completed. Export the full audit pack in one click.

Governance Trail · Demo dataHash-verified
Risk Scored12 Jan 2026

V-2041 assessed PoF 4 × CoF 3 = High

Inspection Scheduled12 Jan 2026

Interval set to 6 months per API 581

Field Inspection14 Jun 2026

UT thickness 8.2mm — above t_min 6.4mm

Finding Logged14 Jun 2026

Localized corrosion zone 3 — monitoring action created

Action Closed28 Jun 2026

Coating repair completed — verified by inspector

Risk Re-scored28 Jun 2026

PoF reduced to 2 — interval extended to 12 months

Every event append-only, hash-linked and exportable

Advanced enterprise modules

Vertical extensions designed for the specific demands of super-major oil companies and high-consequence industrial facilities.

AI document intelligence

Add-on Module

Our Vision-LLM engine extracts CML wall-thickness readings and asset tags from unstructured PDF inspection reports.

Vision OCR Historical Mapping

Safety critical (SECE) module

Add-on Module

Manage Major Accident Hazard (MAH) barriers. Real-time monitoring of SECE health and Integrity Operating Windows (API 584). Automatically restrict operations when safety barriers are impaired.

API 584 Barrier Escalation

Pipeline & midstream suite

Vertical Extension

End-to-end management of linear assets. Includes ILI Anomaly Growth Analysis, Cathodic Protection (CP) tracking, and GIS-based Risk Topography mapping across hundreds of miles of infrastructure.

ILI Tracking GIS Risk Map

Executive decision suite

Premium Add-on

Convert technical risk into financial exposure. Includes Risk-Based Financial Modeling (Expected Annual Loss) and CAPEX prioritization. Standardized data export formats for manual upload to EAM systems.

EAM Ready ROI Engine

Your inspection data stays yours.
Completely.

Every database query is scoped by tenant ID through PostgreSQL Row-Level Security — enforced at the database engine, not application code. Operator A cannot read, write, or even detect Operator B's asset data. The audit log is cryptographically hash-chained: database triggers reject any UPDATE or DELETE attempt on historical records.

Read the full security posture
Role-based access

48 granular permissions across 7 roles.

Encryption

Encrypted in transit (TLS) and at rest.

Built for high-consequence industries

Where a missed inspection or an untracked corrosion rate can mean an unplanned shutdown, a safety incident, or a regulatory finding.

Offshore Oil & Gas

Equipment Types

Pressure vessels · risers · subsea flowlines · topsides piping

Damage Mechanisms
CO2 corrosionfatigue crackingerosionMIC
Regulatory Framework
DNV-RP-G101, NORSOK Z-008, API RP 2SIM

Refineries

Equipment Types

Columns · reactors · heat exchangers · furnace tubes

Damage Mechanisms
High-temp H2 attacksour servicenaphthenic acid corrosion
Regulatory Framework
API 510/570/653, API 581, API 571

Petrochemical

Equipment Types

Storage tanks · piping systems · compressors · reactors

Damage Mechanisms
CUIstress corrosion crackingchloride attack
Regulatory Framework
API 580, ASME PCC-3, NBIC

Chemical Processing

Equipment Types

Reactors · agitators · scrubbers · lined vessels

Damage Mechanisms
Aggressive corrosiveserosion-corrosionlining degradation
Regulatory Framework
PSM (OSHA 1910.119), IEC 61511

Power Generation

Equipment Types

Boilers · steam drums · turbine casings · HRSG tubes

Damage Mechanisms
Creep damageboiler tube thinningsteam oxidation
Regulatory Framework
ASME Section I, EPRI guidelines, EN 12952

LNG & Gas Processing

Equipment Types

Cryogenic vessels · amine contactors · slug catchers · cold boxes

Damage Mechanisms
Cryogenic embrittlementmercury attackamine corrosion
Regulatory Framework
EN 13480, IGC Code, API 625

See how Reliatic fits your integrity program

30-minute walkthrough. No generic demo. We'll use your equipment types and inspection intervals to show you exactly how the platform maps to your facility.