Power Generation.
Reduced Downtime.

Gas and steam turbines operate at extreme temperatures and pressures. Blade erosion, rotor stress, and bearing degradation require constant monitoring, but manual tracking across thousands of components is impossible.

Our turbine integrity module tracks component lifecycles using actual operating hours, start/stop cycles, and temperature excursions. Trend-based projection models flag components approaching failure thresholds before they impact availability.

Combined-cycle plant reduced forced outages by 67% and extended major inspection intervals from 24k to 32k operating hours, saving $4.8M annually.

Boiler tube failures are the leading cause of forced outages in coal and biomass plants. Traditional inspection programs inspect blindly, missing localized failures while over-inspecting low-risk areas.

We integrate ultrasonic thickness data with water chemistry logs and operating conditions to project tube failure probability. Risk-based tube inspection targeting reduces outage duration by 40%.

450MW coal plant eliminated 3 unplanned outages per year. Tube replacement budget optimized from $2.1M to $1.3M with HIGHER reliability.

Heat Recovery Steam Generators weren't designed for daily cycling. Low-cycle fatigue cracks develop in critical welds, headers, and expansion joints—but most operators use calendar-based inspection.

Reliatic tracks actual thermal cycles, maps stress concentration points, and calculates cumulative fatigue damage using Miner's Rule. Every start/stop event feeds the risk model during scheduled refresh cycles.

Peaking plant caught header crack propagation 6 months early. Emergency repair cost $380k vs. projected $8.5M catastrophic failure + 90-day outage.

Nuclear facilities face the most stringent regulatory requirements. Every inspection, repair, and modification must have complete traceability and documented justification. Manual compliance management is resource-intensive and error-prone.

Structured compliance tracking with full audit trails. Every asset decision is documented with timestamped justifications, approver sign-offs, and regulatory references. Export-ready packets for NRC inspections.

Nuclear facility passed comprehensive NRC inspection with improved audit readiness and documented integrity workflows.