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Condition Monitoring Location(CML)

Inspection & Monitoring
mechanical

Definition

A designated, permanently marked point on equipment where thickness measurements or other condition assessments are taken at regular intervals. CMLs (also called TMLs — Thickness Measurement Locations) are positioned at locations where degradation is expected to be most severe or most representative — areas of high velocity, turbulence, impingement, deadlegs, injection points, and heat-affected zones. Each CML has a unique identifier and documented coordinates.

Guide

Context

CMLs are the primary data collection points for corrosion monitoring of static equipment. In Reliatic, CMLs are tracked per asset with historical thickness readings, calculated corrosion rates, and remaining life projections. Proper CML placement is critical — poorly placed CMLs may miss the worst degradation and give a false sense of security.

Examples

  1. A 12-inch process pipe elbow has 4 CMLs placed at the 6-o'clock extrados (maximum erosion-corrosion), 12-o'clock (baseline reference), and two intrados positions (flow-accelerated corrosion monitoring).
  2. A heat exchanger has 16 CMLs distributed across the shell courses, head, and nozzle-to-shell welds, with additional CMLs at the inlet nozzle impingement zone.

Applicable Standards

  • API 510
  • API 570
  • API 574

Related Terms

Thickness Reading

A measured wall thickness value obtained at a CML using non-destructive examination techniques, typically ultrasonic thickness gauging. Thickness readings are the primary quantitative data for calculating corrosion rates and remaining life of static equipment. Each reading is recorded with the CML identifier, measurement date, measured value, measurement technique, and the technician.

Corrosion Rate

The rate of material loss due to corrosion or erosion, typically expressed in millimeters per year (mm/yr) or mils per year (mpy). Short-term corrosion rate is calculated between the two most recent thickness measurements; long-term corrosion rate is calculated from the original (or earliest) thickness to the most recent measurement. The more conservative (higher) rate is typically used for remaining life calculations.

Remaining Life

The calculated time until the wall thickness at a CML or the minimum measured thickness on a component reaches the retirement thickness, based on the current measured thickness and the applicable corrosion rate. Remaining life is the inspection-data-driven equivalent of Remaining Useful Life (RUL), specifically calculated from thickness data for static equipment.

Nominal Thickness

The wall thickness specified at the time of design and fabrication, before any in-service degradation. Nominal thickness is the starting point for remaining life calculations and is the thickness that should be measured at a CML immediately after construction. It includes the minimum required thickness plus the corrosion allowance plus any manufacturing tolerance.

Functional Location

A position in the asset hierarchy that describes a function or location within a technical system, independent of the specific physical equipment installed at that position. Functional locations are permanent — they represent where a function is performed — while the equipment occupying that location may change over time. This separation enables tracking of maintenance history by location even when equipment is replaced.

Where this appears in Reliatic

This concept is used in the Inspections module.