Skip to main content

Failure Rate(Lambda)

Reliability Engineering
mechanicalelectricalinstrumentation

Definition

The average number of failures per unit of time for a population of items, typically expressed as failures per hour, per year, or per million hours. Failure rate (lambda) is the reciprocal of MTBF for constant-failure-rate systems. It is a statistical average measure, distinct from the instantaneous hazard rate, and is most accurate when the failure rate is approximately constant (beta near 1).

Context

Failure rate data from ISO 14224, OREDA, and facility-specific records drives reliability calculations, spare parts forecasting, and maintenance budgeting. In Reliatic, failure rates are calculated from reliability event history and compared against generic industry databases to identify equipment performing better or worse than expected.

Formula

Lambda = 1/MTBF = Number of Failures / Total Operating Time

Examples

  1. A failure rate of 0.005 failures/year means an expected 5 failures per 1000 equipment-years, or equivalently, a MTBF of 200 years — typical for a well-maintained pressure vessel.
  2. OREDA data shows a generic failure rate of 25 x 10^-6 per hour for centrifugal pumps (critical failure), which is used as the starting point for RBI when facility-specific data is insufficient.

Applicable Standards

  • ISO 14224:2016
  • OREDA
  • IEC 60300-3-1
  • MIL-HDBK-217

Related Terms

Mean Time Between Failures(MTBF)

The average time between consecutive failures of a repairable system or component, calculated as the total operating time divided by the number of failures during that period. MTBF is the primary reliability metric for repairable systems and represents the expected time of continuous operation between failure events. Higher MTBF indicates better reliability.

Hazard Rate

The instantaneous rate of failure at time t, given that the item has survived to time t. Hazard rate (also called the instantaneous failure rate or hazard function) describes how the risk of failure changes over the item's life. Unlike failure rate (which is an average), hazard rate is a time-dependent function that captures the changing nature of failure risk as equipment ages.

Reliability

The probability that an item will perform its required function under stated conditions for a specified period of time. Reliability is a quantitative measure expressed as a probability (0 to 1) or percentage. It is a function of the failure rate and time: for constant failure rate systems, R(t) = e^(-lambda*t). Higher reliability means lower probability of failure over the same period.

Probability of Failure(PoF)

A quantitative or semi-quantitative measure of the likelihood that an equipment item will fail within a specified time period. PoF is determined by the generic failure frequency of the equipment type, modified by damage factors that account for specific active degradation mechanisms, and adjusted by a management system factor reflecting the quality of the facility's integrity management program.

Weibull Distribution

A continuous probability distribution widely used in reliability engineering to model the time-to-failure of components and systems. The two-parameter Weibull distribution is defined by the shape parameter (beta) and scale parameter (eta). Its versatility lies in its ability to model increasing, constant, or decreasing failure rates depending on the shape parameter value, making it suitable for all phases of the bathtub curve.

Where this appears in Reliatic

This concept is used in the Reliability Analytics module.