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Ultrasonic Testing(UT)

Inspection & Monitoring
mechanical

Definition

An NDE method that uses high-frequency sound waves to detect internal flaws and measure wall thickness in materials. A transducer sends ultrasonic pulses into the material; reflections from internal surfaces, flaws, or the back wall are analyzed to determine thickness, flaw size, and flaw location. UT techniques include conventional (A-scan), phased array (PA-UT), time-of-flight diffraction (TOFD), guided wave (GWUT), and automated/semi-automated scanning (AUBT).

Guide

Context

UT is the most widely used NDE technique for corrosion monitoring of static equipment. It provides the thickness data that drives corrosion rate calculations and remaining life estimates. In Reliatic, UT thickness readings are the primary data input for CMLs. The technique selection (spot UT vs. scanning UT vs. TOFD) depends on the damage mechanism and required detection capability.

Examples

  1. Conventional UT spot thickness readings at 16 CMLs on a pressure vessel shell course, measuring wall thickness with +/-0.1mm accuracy using a 5 MHz dual-element transducer.
  2. Phased array UT (PA-UT) scanning of a pipeline weld joint detects a lack-of-fusion defect at the root that was not detected by conventional radiography during fabrication.

Applicable Standards

  • ASME V Article 5
  • ASME E797
  • ISO 16809

Related Terms

Non-Destructive Examination(NDE/NDT)

A group of analysis techniques used to evaluate the condition of materials, components, and assemblies without causing damage or altering their serviceability. NDE methods detect surface and subsurface flaws, measure wall thickness, characterize material properties, and assess the integrity of welds and joints. Common NDE methods include ultrasonic testing (UT), radiographic testing (RT), magnetic particle inspection (MPI/MT), liquid penetrant testing (PT), visual testing (VT), eddy current testing (ECT), and acoustic emission testing (AE).

Thickness Reading

A measured wall thickness value obtained at a CML using non-destructive examination techniques, typically ultrasonic thickness gauging. Thickness readings are the primary quantitative data for calculating corrosion rates and remaining life of static equipment. Each reading is recorded with the CML identifier, measurement date, measured value, measurement technique, and the technician.

Condition Monitoring Location(CML)

A designated, permanently marked point on equipment where thickness measurements or other condition assessments are taken at regular intervals. CMLs (also called TMLs — Thickness Measurement Locations) are positioned at locations where degradation is expected to be most severe or most representative — areas of high velocity, turbulence, impingement, deadlegs, injection points, and heat-affected zones. Each CML has a unique identifier and documented coordinates.

Inspection Effectiveness

A qualitative rating of the probability that an inspection activity will correctly identify and characterize the damage present in the inspected equipment. Inspection effectiveness is categorized from A (Highly Effective — high probability of detecting the damage) through E (Ineffective — virtually no chance of detection). The rating depends on the inspection technique used, the skill of the inspector, the coverage area, and the damage mechanism being sought.

Where this appears in Reliatic

This concept is used in the Inspections module.