Govern the Safety and Environmental Critical Elements (SECEs) that prevent Major Accident Hazards. Real-time barrier impairment tracking and API 584 Integrity Operating Windows (IOW) with automatic exceedance detection.
HSE managers, process safety engineers, and facility directors operating under OSHA PSM (29 CFR 1910.119), EU Seveso III, UK COMAH, or NORSOK regimes. Designed for facilities where a single barrier failure can trigger a Major Accident Hazard and where the regulator expects every barrier impairment to be tracked, justified, and resolved with documented evidence.
Flag safety-critical equipment in the asset register and bind each SECE to its written Performance Standard (e.g. 'Closes in under 3 seconds at 5 bar differential'). Inspections, function tests, and PMs are tied to the standard — not just to a generic interval.
When a function test fails, a PM is overdue, or a barrier component is taken out of service for maintenance, the asset's operational status is automatically downgraded. Open impairments are visible on the safety dashboard with named owner, deadline, and required mitigation.
Define Standard, Critical, and Survival limits for process variables (temperature, pressure, pH, sulphur, etc.). Live process data from your historian is monitored against these bands. Exceedances are logged with duration and severity, and the platform calculates accelerated damage rates for affected equipment.
An impairment cannot close until a qualified engineer documents the verification evidence — re-test pass record, PM completion, replacement component certificate. Every barrier-related decision is hash-chained into the immutable audit log.
Shift from periodic 'safety case' reviews that capture a static snapshot to continuous, real-time barrier governance. Facility leadership knows at any moment how many critical barriers are impaired, who owns each restoration, and when it must close. Regulator visits move from defensive reconstruction to confident demonstration — the records are already there, hash-chained and exportable in one click.
See how barrier impairments flow from the field to the executive dashboard.